1. Technical capabilities and equipment advantages

Complex geometric processing capability for polyhedral processing: Multi angle positioning of the workpiece is achieved through the fourth rotation axis (A-axis/B-axis), and four sided processing (such as box body, flange, gearbox, etc.) can be completed without repeated clamping.

Surface machining: supports continuous machining of cylindrical and spiral parts (such as camshafts and impeller bases), with surface accuracy up to Ra 1.6 μm.

High precision and stability, using a high rigidity four axis turntable (repeated positioning accuracy ≤ ± 5 arcseconds) to ensure synchronization accuracy between the rotating axis and the main spindle.

Vibration reduction design, optimized fixture and tool path planning, to avoid resonance errors in high-speed cutting.

2. Efficiency and cost advantages

Reduce clamping frequency

Single clamping with multiple processes: For example, when processing the differential housing of a car, the side hole system, end groove, and thread processing can be completed in one go, increasing efficiency by 30% -50%.

Shorten auxiliary time:

Compared with traditional three-axis machining, it reduces workpiece flipping and calibration time, and compresses the overall production cycle by more than 20%.
Reduce overall costs

Labor cost savings:

Automated four axis programming (CAM software linkage) reduces manual intervention and lowers single piece processing costs by 15% -25%.

3. Industry adaptability and case studies

Automobile manufacturing: complex structural components such as engine cylinder blocks, gearbox housings, and steering knuckles.

Aerospace:

Multi angle hole machining of wing ribs and support components.
Energy equipment: efficient molding of valve bodies and pump casings.

Medical devices:

Multi sided precision machining of orthopedic implants (such as acetabular cups).

Successful case:

Processing motor housings for new energy vehicle companies, completing side heat dissipation holes and end face positioning slots through four axis linkage, with a yield rate increased from 88% to 97%.

For the processing of hydraulic valve bodies, replacing traditional 3-time clamping with four axis one-time clamping reduces the delivery cycle by 40%